UV-Resistant HDPE Composite Road Plates – Ground Protection Mats for Road Construction
The UV-Resistant HDPE Composite Road Plates are engineered to provide reliable, long-lasting ground protection for road construction, heavy vehicle traffic, and temporary pathways. Manufactured using high-density polyethylene (HDPE) composite material, these mats combine strength, flexibility, and UV resistance to withstand harsh sunlight, extreme temperatures, and heavy loads.
Ideal for construction sites, industrial areas, outdoor events, and emergency pathways, these mats prevent soil compaction, surface damage, and erosion, while offering a lightweight, easy-to-install, and reusable solution. Their eco-friendly design aligns with modern environmental sustainability standards, making them suitable for temporary roadways and sensitive terrain protection.
HDPE Composite: High-density polyethylene reinforced with composite fibers for enhanced durability.
UV-Resistant: Maintains structural integrity and color under prolonged sunlight exposure.
Weather Resistant: Can withstand rain, snow, and fluctuating temperatures without warping.
Lightweight and Portable: Designed for rapid deployment and relocation.
Road Construction Sites: Temporary access for heavy machinery.
Industrial Areas: Protection of soft ground from trucks and forklifts.
Outdoor Events: Safe walkways and vehicle pathways.
Emergency and Disaster Relief: Rapid-deployment temporary roads.
| Model Number | Dimensions (L×W×H) | Weight per Plate | Max Load Capacity | Color |
|---|---|---|---|---|
| HDPE-RP100 | 2.4 m × 1.2 m × 25 mm | 35 kg | 60 tons | Black/Gray |
| HDPE-RP150 | 3 m × 1.5 m × 30 mm | 50 kg | 80 tons | Black/Gray |
| HDPE-RP200 | 3.6 m × 1.8 m × 35 mm | 70 kg | 100 tons | Black/Gray |
Key Advantages:
Modular interlocking system for rapid assembly.
Anti-slip surface for vehicle and pedestrian safety.
Designed for uneven and soft terrain adaptability.
| Parameter | Value |
|---|---|
| Material | HDPE Composite |
| Tensile Strength | ≥ 28 MPa |
| UV Resistance | ≥ 2,000 hours (Xenon test) |
| Temperature Resistance | -40°C to 80°C |
| Water Absorption | < 0.1% |
| Chemical Resistance | Acids, alkalis, salts |
| Lifespan | 10+ years (depending on use) |
Site Preparation:
Remove rocks, debris, or sharp objects.
Level uneven terrain for best results.
Plate Placement:
Lay plates side by side and align interlocking connectors.
Ensure slight floating gaps for natural ground movement.
Securing Interlocks:
Insert fasteners to lock plates together.
Check alignment and stability.
Final Inspection:
Drive a small vehicle over the mat area to confirm load distribution.
Adjust any misaligned sections for a continuous surface.
Installation Tips:
Always handle plates with gloves.
Avoid dragging over sharp surfaces.
Stack plates flat during storage to prevent warping.
| Task | Frequency | Notes |
|---|---|---|
| Surface Cleaning | After each use | Rinse with water to remove mud and debris |
| Interlock Inspection | Monthly | Ensure connectors are secure and intact |
| Structural Check | Quarterly | Inspect for cracks, warping, or deformation |
| Storage | Off-season | Store in a dry, shaded area to avoid UV overexposure |
Maintenance Tips:
Use mild detergent for stubborn stains.
Avoid chemical cleaners that could degrade HDPE.
Replace damaged plates promptly to maintain safety and stability.
Eco-Friendly Materials: 100% recyclable HDPE composite.
Non-Toxic: Safe for use in environmentally sensitive areas.
Compliance: Meets international construction and environmental standards for temporary ground protection.
Soil Protection: Prevents erosion, compaction, and contamination during construction.
| Issue | Possible Cause | Recommended Solution |
|---|---|---|
| Plate Misalignment | Improper interlocking | Re-align and secure connectors |
| Warping or Bending | Excessive heat or UV exposure | Store in shaded area; replace if severe |
| Surface Slippage | Mud or debris accumulation | Clean with water and non-abrasive brush |
| Connector Damage | Heavy impact or misuse | Replace with spare parts |
| Component | Material | Function | Replacement Frequency |
|---|---|---|---|
| Interlocking Fasteners | HDPE/Metal | Secure adjacent plates | Every 1–2 years or as needed |
| Edge Guards | HDPE/Rubber | Protect plate edges from wear | As needed |
| Base Support Panels | HDPE Composite | For soft terrain reinforcement | As required |
| Anti-Slip Surface | Molded HDPE | Ensures vehicle and pedestrian traction | Integrated |
| Packaging Type | Details |
|---|---|
| Standard Pallets | 10–20 plates per pallet, stacked flat |
| Protective Wrapping | Shrink film or foam padding to prevent damage |
| Shipping Options | Land transport, sea freight, container shipping |
| Labeling | Product dimensions, batch number, weight, handling instructions |
Individual Plate Weight: 35–70 kg depending on model.
Container Loading: 20 ft container accommodates 200–400 plates depending on size.
Technical Support: 24/7 assistance for installation, maintenance, and troubleshooting.
Warranty: 2–5 years depending on purchase agreement.
Replacement Parts: Quick dispatch of connectors, edge guards, and base support panels.
Training: On-site or video instruction for proper handling and deployment.
Custom Solutions: Consultation for large-scale or irregular terrain projects.
UV-Resistant HDPE Composite Road Plates provide a versatile, eco-friendly, and durable solution for temporary ground protection in road construction, industrial applications, and outdoor events. Their lightweight, modular, and UV-resistant design ensures long-lasting performance, while adhering to environmental standards and safety requirements.
By following recommended installation, maintenance, and troubleshooting procedures, users can achieve maximum service life, minimal environmental impact, and efficient project execution. These HDPE mats are a cost-effective, reliable, and sustainable choice for modern construction and ground protection needs.
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